Industrial Automation Services in Pune — Wire Cutters, Soldering Robots & AI/ML
Automation cells, IoT retrofits and AI/ML add-ons for Pune's Chakan, Pimpri-Chinchwad and Talegaon auto-OEM supply chain — built in our Gandhinagar lab, shipped and commissioned at your Tier-2 or Tier-3 plant in PCMC, Ranjangaon or Hinjewadi.
Office: Gandhinagar, Gujarat — Serving Pune, Chakan, PCMC, Talegaon, Ranjangaon
Why hjLabs.in Serves Pune Manufacturers
Pune is the centre of gravity of India's automotive supply chain. Within a 50 km radius of Pune Station you have the Chakan MIDC with Mercedes-Benz, Volkswagen, Bajaj Auto, Mahindra and dozens of their Tier-2 and Tier-3 part-makers; Pimpri-Chinchwad (PCMC) with Tata Motors, Force Motors, Bharat Forge and a deep auto-component ecosystem; Talegaon MIDC where LG, Whirlpool and General Motors brownfield sites sit next to auto-electrical Tier-2s; and Ranjangaon MIDC where heavy engineering and chemical plants share space with newer auto and EV assemblers. The supply chain math here is brutal: every Tier-1 customer audit demands IATF 16949 traceability, every cycle-time saving has to be data-logged to the OEM portal, every recall claim is in lakhs. Automation here is not a luxury; it is the only way to defend the Tier-2 margin. That is the demand we serve. Our office is in Gandhinagar — a one-day road freight to Chakan — and we have done enough Pune installs (auto-electrical harness lines, end-of-line vision QC, torque-logging testbeds, brownfield IoT retrofits) that the IATF 16949 and PPAP/PPRC documentation flows are now standard on our quotes. Installation and commissioning happen with our engineers on the floor; we are not a reseller and we do not outsource Pune support.
For a sister-city view of the same engagement model in a different industry mix, see how we serve industrial automation customers in Ahmedabad.
Services We Deliver in Pune
Six products and engagements Pune customers buy from us most often.
AutoCut V2 Wire Cutter
Programmable wire cutting and stripping for Chakan and PCMC auto-electrical Tier-2/Tier-3 harness shops. See the AutoCut V2 wire cutter page.
AutoSolder Soldering Robot
Selective soldering for ECU enclosures, sensor sub-assemblies and connector blocks supplying Pune auto OEMs. Details on the AutoSolder robot.
IoT Transformer Winder
CNC winder with IoT logging for PCMC and Bhosari power-transformer and ignition-coil manufacturers. See the IoT transformer winder.
SensorSync IoT Platform
MQTT/Grafana stack that retrofits OEE onto legacy Chakan/PCMC presses, CNCs and assembly stations. Details on the SensorSync IoT page.
Motor Controller Boards
Custom BLDC and stepper drives for Pune EV-component and small-appliance OEMs. Specs on the motor controller page.
Spring Coiling Machine
For Bhosari and Pimpri spring manufacturers feeding the Pune auto and two-wheeler supply chain. See the spring coiler.
Industries We Serve in Pune
Where our Pune work concentrates, by sector.
Auto OEM Tier-2/Tier-3 Suppliers — Chakan & PCMC
This is our biggest Pune segment. Tier-2 and Tier-3 suppliers building harnesses, ECU enclosures, sensor sub-assemblies, brake components, lighting modules and connector blocks for Mercedes-Benz, Volkswagen, Mahindra, Tata Motors and Bajaj Auto. We deliver end-of-line vision QC stations, torque-data logging benches, PLC-driven functional testbeds and harness-build cells — all with IATF 16949-compliant traceability built in from day one.
Two-Wheeler & Powertrain — PCMC & Talegaon
Bajaj Auto, Force Motors and their Tier-2 ecosystem in PCMC and Talegaon need cycle-time-critical automation. We build PLC-driven assembly cells, leak-test stations, and end-of-line dyno integration with predictive maintenance on critical test rigs.
White Goods & Auto-Electrical — Talegaon MIDC
LG, Whirlpool and the auto-electrical cluster around Talegaon run high-mix, high-volume assembly lines where any single defect costs lakhs in field warranty. We deliver computer vision QC stations, harness builders and end-of-line functional testbeds.
EV & New-Energy — Ranjangaon & Chakan-Talegaon Corridor
Battery-pack assemblers, BMS-board manufacturers, EV-motor winders and charger OEMs in Ranjangaon and the newer Chakan-Talegaon EV cluster. We build spot-welding cells, cell-sorting stations and end-of-line testbeds with full traceability into the OEM portal.
Heavy Engineering & Forging — PCMC & Ranjangaon
Bharat Forge, Kalyani Group and the heavy-forging cluster around PCMC and Ranjangaon. We retrofit IoT onto large presses and forging hammers, add current-signature analysis on hydraulic pumps, and provide real-time OEE dashboards integrated with the plant SCADA.
How Delivery to Pune Works
Every Pune project starts with a free scoping call — by phone, WhatsApp video, or an in-person factory visit. For Tier-2 auto-component customers we routinely do the first walk-through on-site because the IATF 16949 and customer-specific PPAP/PPRC requirements need to be locked into the build spec before quoting. Once the quote is signed, the build happens in our Gandhinagar lab: mechanical assembly, PLC programming, electrical wiring, sensor calibration, traceability data-logging configured to your Tier-1's portal format, and a full factory acceptance test against your written spec. Delivery to Pune is by insured road freight from Gandhinagar — 3 to 5 working days to your dock in Chakan, PCMC, Talegaon or Ranjangaon. Our installation engineer travels with or ahead of the machine for the unpacking, levelling, mains recommissioning and site acceptance test.
Operator training is two days, delivered in English and Hindi with Marathi crib sheets and translator support as needed. Post-sales support is where most automation vendors quietly fail — we do not. Every machine ships with a 12-month parts-and-remote-support warranty. Diagnostics happen first over WhatsApp video and a VPN-attached remote desktop into the HMI; on-site visits dispatch from Gandhinagar by air or road as the urgency dictates. Bronze AMC (8-12% of project value/year) covers one quarterly on-site visit plus unlimited remote support; Gold AMC (14-18%) adds priority next-business-day on-site response. Spare parts inventory for our flagship products is held in-house and overnight-couriered to Pune. For Pune customers who run 24/7 production we also offer a pre-paid spares kit at order time.
Why Clients in Pune Choose hjLabs
- IATF 16949 traceability built in. Every cycle gets a unique part-ID and timestamped operation log, exposed over MQTT/OPC UA to your MES or directly into the Tier-1 customer portal.
- Auto-supply-chain experience. We have shipped to Tier-2 and Tier-3 suppliers for Mercedes, VW, Mahindra, Tata Motors and Bajaj — and the documentation patterns are already in our quote template.
- We build, not resell. Every machine is designed and assembled in our own Gandhinagar lab. That means we can modify the build to match your Tier-1's PPAP requirements without waiting on a third-party vendor.
- Pricing transparent in Rupees. Single-machine retrofit from ₹50,000; cell automation ₹3 L to ₹15 L; full-line builds ₹15 L+. No FX surprises.
- AI/ML in-house. Computer vision QC, predictive maintenance and OEE analytics done by the same team that designs the PLC — no analytics-consultancy handoff.
- Indian GSTIN, Indian invoice. One Indian invoice in Rupees, e-way bill compliant, bookable straight to capex.
- Hindi/Marathi/English support. Training, manuals and on-floor handover in the language your operators actually use.
- Founder accessible. The founder takes Pune calls personally for any project above ₹3 lakh. WhatsApp open and answered.
FAQs for Pune Customers
Do you deliver and install automation machines in Pune?
Yes. We routinely ship to Chakan, Pimpri-Chinchwad (PCMC), Talegaon, Ranjangaon and Hinjewadi. Standard road freight from our Gandhinagar facility to your Pune dock takes 3 to 5 working days on insured surface transport. Our engineer travels with or ahead of the machine for unpacking, levelling, recommissioning against your local mains, site acceptance test and two days of operator training in English and Hindi.
Are you set up to be a Tier-2 or Tier-3 supplier to the Chakan auto OEMs?
We do not supply automotive parts ourselves — we supply the automation cells that Tier-2 and Tier-3 part-makers use to build their parts. We have shipped end-of-line vision QC stations, torque-data logging benches, harness-build automation cells, and PLC-driven functional testbeds to suppliers feeding Mercedes, Volkswagen, Mahindra, Tata Motors and Bajaj Auto out of Chakan and PCMC. Where the customer's Tier-1 mandates IATF 16949 traceability, we deliver the data-logging signed and timestamped to that standard.
Which industrial belts in and around Pune do you serve?
Chakan MIDC for auto OEMs and Tier-2/Tier-3 part-makers; Pimpri-Chinchwad (PCMC) for Bajaj Auto, Force Motors and the broader auto-component cluster; Talegaon MIDC for white-goods (LG, Whirlpool) and auto-electrical; Ranjangaon MIDC for heavy engineering and General Motors-era brownfield sites; Hinjewadi for tech-park R&D and pilot lines; Bhosari for SME engineering shops and machine-tool builders; and Shirwal/Khed City corridor for the newer industrial parks south and east of Pune.
Can you build automation cells that integrate with our existing Tier-1 traceability requirements?
Yes. Pune's Tier-2 and Tier-3 suppliers typically have to deliver to IATF 16949 and an OEM-specific PPAP/PPRC traceability standard. We build the data-logging into the cell from day one: every cycle gets a unique part-ID, every torque/cut/solder operation gets a timestamp and operator-ID, and the data is exposed over MQTT/OPC UA to your MES or directly into the Tier-1 customer portal. We have done this for Mercedes, VW and Mahindra-spec lines.
How long does a typical Pune automation project take from order to handover?
Stock products like the AutoCut V2 wire cutter or a single AutoSolder ship in 2 to 4 weeks from PO to handover at your Pune site. A custom cell — say a wire-cut-and-solder line for a Chakan auto-electrical Tier-2 — is typically 6 to 14 weeks: 2 to 4 weeks scoping & design, 4 to 8 weeks build & bench testing in Gandhinagar, then 1 to 2 weeks installation, validation and training at your Pune site. Full-line builds with MES integration can run 4 to 9 months.
Do you support Marathi-speaking operators in Pune?
Our engineers speak English, Hindi and Gujarati. Training and HMI labels are delivered in English and Hindi by default. For Marathi-only operating crews we provide a Hindi-Marathi crib sheet for the HMI labels and pair the on-site training with a local translator on day one — most Pune operators we have worked with switch comfortably between Hindi and Marathi within a single shift. For larger PCMC clients we have also done full Marathi voice-over for the SOP training videos.
Can you retrofit IoT on legacy machines at our Chakan or PCMC plant?
Yes. Brownfield retrofit is a major part of our Pune work — many auto-component plants have 15-to-25-year-old presses, CNCs and assembly stations that never had Ethernet. We add a modern PLC (Siemens S7-1200, Mitsubishi FX5, Delta DVP), current/temperature/vibration sensors, and an MQTT gateway that publishes to our SensorSync IoT platform or your existing Plant SCADA/Grafana stack. Single-machine retrofits start at ₹50,000 and pay back inside 12 to 18 months on OEE alone.
What does post-sales support look like for a Pune client?
Every machine ships with a 12-month parts-and-remote-support warranty. Most diagnostics are resolved over WhatsApp video or a VPN-attached remote desktop into the HMI. On-site visits beyond warranty are part of Bronze AMC (one quarterly visit, remote support, software patches — 8 to 12 percent of project value per year) or Gold AMC (priority next-business-day on-site, unlimited remote diagnostics, quarterly performance reviews — 14 to 18 percent of project value per year). Pay-as-you-go time-and-material is also available.
Explore Related Pages
Other entry points for Pune customers — our custom automation solutions page, predictive maintenance, computer vision QC, and the about page.
Get a Quote in Pune
Free scoping call — WhatsApp, phone, video, or in-person at your Pune plant.
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