AutoCut V2 – Automatic Wire Cutter Machine
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By Hemang Joshi · Founder, hjLabs.in · MSc Electronics · Updated May 3, 2026
India's most popular automatic wire cutting machine for electronics and automotive wire harness manufacturing. Programmable length, quantity, and batch cutting with precision ±0.5 mm accuracy. Built for high-volume production lines.
Why customers choose AutoCut V2 over imported machines
For harness shops weighing the AutoCut V2 against imported alternatives like the Komax Alpha 350 or Schleuniger PowerStrip 9550, the math is decisive. The AutoCut V2 costs roughly 25% of an imported benchtop cutter while delivering comparable throughput (100–500 wires/min) and tighter ±0.2 mm tolerance on common harness gauges. Lead time is 4–8 weeks build-to-ship versus 12–24 weeks for European imports plus customs. Because the machine is designed, built, and serviced in Gandhinagar, Gujarat, customers in Bangalore, Pune, Chennai, Manesar and Coimbatore get same-language phone support, on-site engineer visits, and spare parts in days rather than months — a decisive advantage for production lines that cannot absorb downtime.
Designed and manufactured in Gandhinagar, Gujarat, India. We ship India-wide and export industrial-grade wire-cutting hardware to manufacturers in the United States, United Kingdom, United Arab Emirates and across the Gulf region — with DDP shipping options and on-call commissioning support in your timezone.
Technical Specifications
| Specification | Value |
| Cut length range | 5 mm – 9,999 mm (programmable) |
| Throughput | 100 – 500 wires / minute (diameter dependent) |
| Wire diameter | 0.3 mm – 6 mm |
| AWG range | 12 – 30 (single core); 14 – 24 (multi-core) |
| Precision | ±0.2 mm |
| Cutting blade | Hardened tungsten-carbide, replaceable |
| Drive | Stepper-motor servo with quadrature encoder |
| Power | 230 V AC, 50 Hz, 600 W typical (typical configuration) |
| Footprint | 720 × 480 × 360 mm (typical configuration) |
| Net weight | 38 kg (typical configuration) |
| Control | 7-inch HMI touchscreen, USB job-import |
| Connectivity | Ethernet, RS-485 (optional Modbus) |
| Warranty | 12 months parts + labour |
| Lead time | 4 – 8 weeks ex-works Gandhinagar |
| Starting price | ₹12,000 ex-works (configuration dependent; Advanced from ₹35,000) |
A Cost-Effective Alternative for Industrial Manufacturers
The AutoCut V2 is engineered to deliver comparable precision to European industrial wire-cutting standards — ±0.2 mm length tolerance, closed-loop servo feed, hardened tungsten-carbide cutting, and programmable batch processing — at a fraction of the capital expenditure typically associated with imported automation equipment. For harness shops, EV manufacturers, and contract electronics assemblers who need production-grade throughput without absorbing the landed cost of premium imports, this positioning matters.
Machines are delivered in 4 – 8 weeks instead of the 12 – 24 week lead times common with international suppliers, and every unit is supported by Indian-time-zone engineering and a 12-month warranty covering both parts and labour. Spare blades, guide tubes, and feed-roller assemblies ship in days, not weeks. For Tier-1 and Tier-2 manufacturers building harnesses for automotive, white-goods, EV, and industrial-control applications, that combination — comparable performance, materially lower capex, faster delivery, in-country service — is the practical case for the AutoCut V2.
What to Look for in a Production-Grade Wire-Cutting Machine
If you are evaluating wire-cutting hardware for serious volume — automotive harnesses, EV battery looms, white-goods wiring, contract electronics assembly — the following criteria separate a machine that pays back in 18 months from one that drains maintenance budget for years.
1. Cut precision and repeatability tolerance
Length tolerance below ±0.5 mm is table-stakes for harness work; ±0.2 mm or tighter is required for medical, aerospace, and high-density EV applications. Repeatability over 10,000-cut runs matters more than peak accuracy on the first cut. How the AutoCut V2 measures up: ±0.2 mm precision, validated across long production runs via closed-loop encoder feedback.
2. Throughput vs wire diameter
Datasheet "max speed" numbers are typically quoted on thin signal wire. Ask for sustained throughput on the wire diameter you actually use. How the AutoCut V2 measures up: 100 – 500 wires / minute, diameter dependent — upper range on thin instrumentation, lower range on heavy 6 mm power cable.
3. Drive system (stepper-servo vs basic stepper)
Open-loop basic steppers lose accuracy as spool tension changes. Closed-loop stepper-servo with an encoder corrects in real time. How the AutoCut V2 measures up: stepper-motor servo with quadrature encoder feedback.
4. Blade material and replaceability
Tool steel dulls in days under continuous production; hardened tungsten-carbide blades last weeks to months. Field-replaceability without factory return is essential. How the AutoCut V2 measures up: hardened tungsten-carbide blade, operator-replaceable in under 10 minutes.
5. AWG / diameter range supported
A single machine that spans your full wire range eliminates changeover machines and floor footprint. How the AutoCut V2 measures up: 0.3 – 6 mm diameter, AWG 12 – 30 single-core / 14 – 24 multi-core.
6. Programmability and HMI
Modern shop floors expect touchscreen control, USB job import, recallable presets, and ideally Ethernet or Modbus integration with MES / ERP. How the AutoCut V2 measures up: 7-inch HMI touchscreen, USB job-import, Ethernet + optional Modbus RS-485.
7. After-sales support and warranty in your timezone
A 12-month warranty is meaningful only when parts and engineers are reachable on your business hours. Imported machines often mean week-long RMA round-trips. How the AutoCut V2 measures up: 12-month parts + labour warranty, Indian-time-zone phone + on-site engineering, spare parts shipped in days from Gandhinagar.
See It In Action
Product Description
The AutoCut V2 is hjLabs.in's flagship automatic wire cutting machine, trusted by wire harness manufacturers, electronics assemblers, and automotive component suppliers across India.
It replaces manual wire cutting entirely — operators simply load the wire reel, program the required length (5 mm to 9999 mm) and batch quantity, and the machine handles the rest at speeds up to 500 wires per minute. The intuitive digital controller allows saving multiple presets for different wire gauges and lengths, enabling fast production changeovers.
The AutoCut V2 accepts wire from 0.1 mm² single-core to 6 mm² multi-strand cables, covering the full range used in automotive wiring looms, home appliance harnesses, and industrial control panels.
For wire harness production that also requires stripping, see our Automatic Wire Cable Cutting and Stripping Machine, which cuts and strips both ends simultaneously in a single pass.
Available in two models to suit different production volumes and budgets. The price range of ₹12,000–₹35,000 covers both variants — see the comparison table below or contact us for exact pricing and custom automation solutions.
Basic vs Advanced Model – Price & Feature Comparison
| Feature | Basic Model | Advanced Model |
|---|---|---|
| Price (+ GST) | ₹12,000 – ₹18,000 | ₹25,000 – ₹35,000 |
| Cutting Speed | 100 – 300 wires/min | 100 – 500 wires/min |
| Digital Batch Counter | Basic display | Advanced programmable controller |
| Reel Holder | Not included | Included |
| Guide Tube Set | Not included | Full set included |
| Wire Gauge Range | 0.1 mm² – 4 mm² | 0.1 mm² – 6 mm² |
| Warranty | 1 Year | 1 Year (parts + labour) |
| Best For | SMEs & prototype labs | High-volume production lines |
Need a fully integrated wire processing solution? Looking for a custom wire cutting solution? Visit our Custom Automation Solutions page for end-to-end production line design, or browse our full range of industrial automation components to build your own wire processing line.
Beyond hardware, our team applies modern agentic AI to the manufacturing process itself — autonomous quality-control workflows, supplier-invoice reconciliation, and production-anomaly detection — so the same engineering that designs the AutoCut V2 also delivers AI/ML systems that compound its value on your shop floor.
Frequently Asked Questions
Sector-Specific AI Solutions
Complement your hardware with specialized AI/ML services for these industries.
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Need a Custom Version?
We offer custom wire cutting solutions with special wire guide systems, dual-axis cutting, and integration with your existing production line.
Contact Us for Custom Enquiry
Designed in Gandhinagar, India by Hemang Joshi — MSc Electronics, 8+ years in industrial automation, founder of hjLabs.in. Every AutoCut V2 ships from the same workshop where it is engineered, with the founder's team available for technical questions throughout the machine's service life.
