Wire Cutting Machines

Automatic Wire & Cable Cutting and Stripping Machine

Full automation for wire harness production lines. Cuts wire to precise length and strips insulation from both ends simultaneously — in a single pass. Works with PVC, XLPE, and silicone insulated cables from 0.1 mm² to 10 mm² cross-section.

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Technical Specifications

Wire Range0.1 mm² – 10 mm² cross-section
Cut Length10 mm – 9999 mm (programmable)
Strip Length1 mm – 50 mm (both ends independently programmable)
Processing Speed50 – 300 wires/min
Cut Accuracy±0.3 mm
Input Voltage220V AC, 50/60Hz
Insulation TypesPVC, XLPE, Silicone
Warranty1 Year (parts + labour)

See It In Action

Product Description

The hjLabs Automatic Wire & Cable Cutting and Stripping Machine is the complete solution for wire harness manufacturing, replacing two separate machines and two operators with a single automated station.

In one pass, the machine measures and cuts wire to the programmed length (10 mm to 9999 mm) and simultaneously strips insulation from both the leading and trailing ends. Both-end stripping length is independently programmable between 1 mm and 50 mm per end — ideal for wires that need different terminal types at each end.

The machine handles a wide range of insulated cable types: PVC (the most common in automotive and industrial wiring), XLPE (cross-linked polyethylene for high-temperature applications), and silicone insulation used in medical and high-flex applications. Partial strip (scoring without full removal) is also supported for push-in connectors.

At up to 300 wires per minute, a single shift produces enough cut-and-stripped wire for most medium-volume wire harness operations. The digital controller allows batch programming and production count tracking. For high-volume or bespoke requirements, see our custom automation solutions.

Need cutting only, without stripping? Consider the AutoCut V2 — Automatic Wire Cutter Machine as a cost-effective alternative for cut-only applications.

Applications

  • Automotive wire harness assembly
  • Home appliance internal wiring
  • Industrial control panel cable preparation
  • EV charging cable assembly
  • Solar panel and photovoltaic system wiring

Frequently Asked Questions

The machine handles wire and cable from 0.1mm² to 10mm² cross-section, covering signal wires, automotive power cables, and industrial control wiring. The appropriate blade set for the full range is supplied with the machine.

Yes. Both the leading (head) and trailing (tail) ends are stripped simultaneously in a single cycle. Strip length for each end is independently programmable from 1mm to 50mm, enabling wires with different terminal requirements at each end.

The stripping length is fully programmable from 1mm to 50mm per end. Each end can be set independently, making it ideal for wire harnesses where different terminal types are used at each end of the same wire.

Standard configurations are optimised for single-core and multi-core unshielded cables. Shielded cable handling (coaxial, screened twisted-pair) is available as a custom configuration — contact hjLabs.in to discuss your specific cable type and stripping requirements.

The machine works with PVC (automotive and general purpose wiring), XLPE (high-temperature rated cables), and silicone insulation (medical, high-flex, and extreme-temperature applications). The blade depth and stripping force are adjustable to suit each insulation type and hardness.

Yes. Partial insulation removal is supported — the blades score and remove insulation to a user-defined depth without cutting the conductor. This is useful for mid-point taps, window stripping, and wires used with IDC (insulation-displacement) connectors.

Need a Custom Version?

We build custom cutting and stripping solutions for multi-conductor cables, coaxial cables, flat ribbon cables, and high-speed production environments.

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