Advanced IIoT Automatic Transformer Winding Machine
Advanced IIoT-enabled automatic transformer winding machine with real-time monitoring, remote control via web interface, multi-layer winding profiles, and automatic wire tension control. Supports toroidal, EI core, UI core, and bobbin winding with up to 100 saved programs.
Technical Specifications
| Winding Layers | Up to 50 layers |
| Wire Diameter | 0.05 mm – 3 mm |
| Spool Diameter | 10 mm – 200 mm |
| Winding Speed | 0 – 3000 RPM |
| IoT Connectivity | WiFi 802.11 b/g/n + MQTT |
| Display | 7" colour touchscreen |
| Input Voltage | 220V AC, 50/60Hz |
| Warranty | 1 Year (parts + labour) |
See It In Action
Product Description
The hjLabs IIoT Automatic Transformer Winding Machine brings Industry 4.0 connectivity to transformer and inductor winding. It is designed for winding manufacturers who need precision, repeatability, and remote process visibility in a single machine.
The machine handles fine wire from 0.05 mm up to 3 mm diameter, with automatic tension control preventing wire breakage at both extremes. Up to 50 winding layers per program ensures it can handle complex multi-winding transformer designs including primary, secondary, and tertiary windings with insulation layers.
The integrated WiFi and MQTT connectivity sends real-time winding data — turn count, speed, tension, error alerts — to any MQTT broker, enabling integration with Node-RED dashboards, factory MES systems, or cloud monitoring platforms. The 7-inch touchscreen provides on-machine program management for up to 100 stored winding profiles.
Supported winding types: toroidal core winding, EI core bobbin winding, UI core winding, and multi-layer coil winding for inductors and transformers. Custom winding trajectories can also be programmed.
This IoT-enabled transformer winding machine is ideal for power supply manufacturers, LED driver producers, and inverter manufacturers in India. Monitor your winding production data in real time with our SensorSync IoT Data Logger — connect tension, speed, and temperature sensors to log winding process data directly to your MQTT dashboard.
The machine uses servo motors and stepper drivers for winding precision — browse our range of servo motors and stepper drives for spares and upgrades. If you need a custom transformer winding solution with specific spindle counts, core geometry adaptations, or factory automation integration, our engineering team can design one for you. Contact us to discuss your requirements.
Core Types Comparison
The machine is compatible with all major transformer core geometries used in Indian power electronics manufacturing.
| Core Type | Winding Method | Typical Applications |
|---|---|---|
| Toroidal | Shuttle / needle winding around a donut-shaped ferrite or powder-iron core | Power transformers, audio transformers, EMI chokes, induction heating coils |
| EI Core | Bobbin winding on E-shaped and I-shaped laminated or ferrite core former | SMPS transformers, LED driver transformers, gate drive transformers |
| UI Core | Bobbin winding on U-shaped and I-shaped core former | High-current inductors, inverter transformers, motor drive magnetics |
Frequently Asked Questions
Need a Custom Version?
We design and build custom winding machines for specific core geometries, wire types, multi-spindle setups, and factory automation integration. If you need a custom transformer winding solution, our engineers are ready to help.
Contact Us for Custom Enquiry