Industrial Automation Services in Bangalore — Wire Cutters, Soldering Robots & AI/ML
Small-batch automation cells, IoT prototyping kits and AI/ML add-ons for Bangalore's hardware startups, ESDM cluster and aerospace sub-tier suppliers — built in our Gandhinagar lab, shipped to Peenya, Electronic City, Bommasandra and Whitefield.
Office: Gandhinagar, Gujarat — Serving Bangalore, Hosur, Tumakuru, Mysuru
Why hjLabs.in Serves Bangalore Manufacturers
Bangalore is India's R&D capital and increasingly its hardware-product capital. Where Mumbai and Pune make at scale, Bangalore prototypes — and that shows up in the automation asks we get from this city. A typical Bangalore quote is not "automate our existing 24/7 production line"; it is "we have a hardware product, we need to manufacture the first 5,000 units before we move to a contract manufacturer in Chennai, can you build us a small cell". Peenya, Electronic City, Bommasandra and Whitefield are full of these companies — IoT startups, drone makers, EV-component builders, medical-device pilot lines and aerospace tier-2 suppliers. They want automation that fits a 1,500 sq ft incubator floor, not a 50,000 sq ft factory. Our entry-level products — the AutoCut V2 wire cutter, the AutoSolder, the IoT transformer winder — are sized exactly for that customer. We are also the rare automation vendor that has an in-house AI/ML team, which matches Bangalore's appetite for computer vision QC and predictive maintenance from day one of the line. Our office is in Gandhinagar; our engineers fly into Kempegowda for installs, and we have done enough Bangalore jobs that the air-freight crating is standardised.
For comparison, see how the same engagement model plays out for industrial automation customers in Ahmedabad — Gujarat's profile is heavier on textiles and pharma but the delivery process is identical.
Services We Deliver in Bangalore
Six products and engagements Bangalore customers buy from us most often. Every one is built and stress-tested in our Gandhinagar lab.
AutoCut V2 Wire Cutter
Programmable wire cutting and stripping — the most-bought product among Bangalore hardware startups for their first cable-harness run. See the AutoCut V2 wire cutter spec sheet.
AutoSolder Soldering Robot
Selective soldering for through-hole boards and connector assemblies — popular with Bommasandra ESDM and aerospace tier-2 lines. Details on the AutoSolder page.
IoT Transformer Winder
CNC winder with turn-by-turn logging for Bangalore power-electronics startups and EV charger OEMs. See the IoT transformer winder.
SensorSync IoT Platform
MQTT + Grafana dashboard that bolts onto legacy Peenya CNC machines and gives you OEE within 2 weeks. Details on the SensorSync IoT page.
Motor Controller Boards
Custom BLDC and stepper drives for Bangalore robotics, drone and EV-component OEMs. Specs on the motor controller page.
Spring Coiling Machine
For Hosur and Peenya spring makers feeding the EV and automotive supply chains. See the spring coiler.
Industries We Serve in Bangalore
Where our Bangalore engagements concentrate, by sector.
Hardware Startups & IoT Prototyping
Seed-to-Series-B startups across IoT, smart home, agritech, EV-charging and consumer-electronics categories. Typical engagement is a "first 5,000 units" cell — AutoCut wire cutter + AutoSolder + a basic vision QC bench — that sits in a 1,500 sq ft incubator floor before the product moves to a full EMS in Chennai or Pune. We also do the PLC programming and operator-training package as a one-shot fee.
ESDM & Semiconductor Packaging — Electronic City & Bommasandra
Contract electronic manufacturers and semiconductor outsourced assembly & test (OSAT) operators in Electronic City Phase 1/2, Bommasandra and KIADB Jigani. We supply selective-solder cells, vision inspection benches, and IoT retrofits to bring older SMT lines into the MES conversation. Computer vision QC is a default add-on here.
Aerospace & Defence Sub-Tier — KIADB Aerospace Park, Devanahalli
Tier-2 and Tier-3 suppliers to HAL, BEL and the Boeing/Airbus Bangalore engineering centres need AS9100-traceable production. We deliver torque-data logging, harness-build automation with full digital traceability, and end-of-line functional testbeds with cryptographic data signing.
General Engineering & CNC Job Shops — Peenya
India's largest small-scale industrial estate. We retrofit IoT onto 20-year-old CNCs and Mori Seiki / Mazak lines, add real-time OEE dashboards, and supply custom wire-cut and coil-wind cells for the tier-3 suppliers feeding Hindustan Aeronautics, Toyota Kirloskar and Bosch.
EV & Battery Assembly — Hosur Belt
Battery-pack assemblers, BMS-board manufacturers and EV-charger OEMs along the Hosur (Tamil Nadu border) corridor and around Tumakuru. We deliver spot-welding cells, cell-sorting stations, harness builders and predictive maintenance on critical battery-test stations.
How Delivery to Bangalore Works
Every Bangalore project starts with a free scoping call. For most hardware-startup engagements the entire scoping can be done over a 90-minute video call; for larger ESDM and aerospace builds we fly in for a half-day factory walk-through. Build happens in our Gandhinagar lab: mechanical assembly, PLC programming, electrical wiring, sensor calibration, and a full factory acceptance test against your written spec before crating. Delivery is by insured surface road freight (4 to 6 working days from Gandhinagar to Bangalore) or by air-freight to Kempegowda International Airport when the deadline is tight — most Bangalore startup customers prefer the air-freight option because the cost delta is small relative to the delay cost of a missed product launch.
On-site, our installation engineer flies in for a 3-to-5-day install-and-handover. We unpack, level, connect power and air, recommission the PLC against your local mains, run a site acceptance test, and deliver two days of operator training in English (Bangalore's default operating language). Post-sales, every machine ships with a 12-month parts-and-remote-support warranty. Diagnostics are first attempted over WhatsApp video and VPN-attached remote desktop into the HMI — we resolve about 80 percent of issues this way. On-site visits beyond warranty are billed as part of Bronze or Gold AMC, or pay-as-you-go at ₹6,000 per engineer-day plus return air-fare. Spare parts for our flagship products are held in-house and overnight-couriered from Gandhinagar.
Why Clients in Bangalore Choose hjLabs
- Right-sized for hardware startups. Our entry-level products fit a 1,500 sq ft incubator floor and run on single-phase 230 V power. No need to redesign your facility around the machine.
- AI/ML in-house, not bolted on. Computer vision, OCR, predictive maintenance and agentic AI are done by the same team that designs the PLC — no handoff to a separate analytics consultancy.
- Pricing 20-35% below local integrators. We build the machine ourselves in Gandhinagar; we do not pay metro-city overhead. Stock products are often 40-50% below imported Schunk/Komax cells.
- Founder accessible. The founder takes Bangalore startup calls personally — WhatsApp is open, video calls bookable on cal.com.
- Pan-India installs. Machines installed in Bangalore, Mumbai, Pune, Chennai, Hyderabad, Coimbatore and Delhi-NCR, plus exports to the UAE, US and UK.
- Indian GSTIN, Indian invoice. Your procurement team gets one Indian invoice in Rupees, e-way bill compliant, bookable straight to capex.
- Honest delivery dates. We will not promise a 3-week delivery on a 9-week build just to win the PO. We have walked away from Bangalore quotes where the client wanted a deadline we knew we could not hit.
- Open to SoW iteration. Bangalore startups often need a quick spec change two weeks before delivery. We build that flexibility into the contract by default.
FAQs for Bangalore Customers
Do you deliver automation machines to Bangalore?
Yes. We have shipped wire cutters, soldering cells and IoT prototyping kits to Bangalore's Peenya, Electronic City, Bommasandra, Whitefield and Hosur belts. Standard road freight from our Gandhinagar facility takes 4 to 6 working days; for tight deadlines we have used air-freight to Kempegowda International for time-critical builds. Installation and commissioning is done by our engineer flying in from Gandhinagar.
Do you work with hardware startups in Bangalore on first-prototype runs?
Yes — this is one of our strongest Bangalore segments. We work with seed-stage and Series-A hardware startups in IoT, robotics, drone and consumer-electronics categories who need a small-batch automation cell to make their first 500 to 5,000 units before they go to a full EMS. Typical engagement is an AutoCut wire cutter plus an AutoSolder station plus a basic vision QC bench, fully integrated, for ₹3 L to ₹8 L. We can also do the first PCB-assembly programming and operator training.
Can you build AI/ML and computer vision into a Bangalore automation cell?
Yes. Bangalore is the city where AI/ML asks are most common on our quotes — typically computer vision for end-of-line QC, OCR for batch labels, defect classification, and predictive maintenance on critical motors. We do the model training and the cell integration in-house. Standard kit is a Basler or Hikvision industrial camera, an NVIDIA Jetson edge box for inference, and our SensorSync platform for dashboards. Add-on cost is usually ₹1.5 L to ₹4 L on top of the base cell.
Which areas of Bangalore do you typically serve?
Peenya for general engineering, sheet-metal and machine-tool customers; Electronic City and Bommasandra for ESDM and semiconductor-packaging plants; Whitefield and KIADB Aerospace Park for aerospace and defence sub-tier suppliers; Hosur (just across the Tamil Nadu border) for auto-electrical and EV battery-pack assemblers; and Yelahanka / Devanahalli for some R&D and pilot-line work. We have also done jobs in Hubli-Dharwad and Mysuru when the project economics work.
How does pricing compare to local Bangalore automation vendors?
On a like-for-like build, our pricing is typically 20 to 35 percent below a Bangalore-based integrator using imported components, because we manufacture our own machines in Gandhinagar and we do not pay a metro-city office rent. On a stock product like the AutoCut V2 wire cutter, our published price is often 40 to 50 percent below an equivalent Schunk or Komax cell. We do not undercut on quality — we cut on overhead.
Can you retrofit IoT on legacy CNC and SMT machines in Peenya?
Yes. Peenya is full of 15-to-25-year-old CNCs and a generation of older SMT lines that never had Ethernet. We add a current/vibration sensor on the motor, a temperature probe on the spindle, and an MQTT gateway that publishes to our SensorSync IoT platform or your existing Grafana dashboard. Single-machine retrofit starts at ₹50,000 and gives you OEE numbers within 2 weeks of installation.
Do you support Kannada-speaking operators?
Our engineers speak English, Hindi and Gujarati. Training and HMI labels are delivered in English by default — Bangalore is the city where this works best because most ESDM and aerospace operators already work in English. For Kannada-only operating crews we provide an English-Kannada HMI label sheet and pair the on-site training with a local translator on the first day. Many of our Peenya clients have switched their HMI to English-only after training, since their Tier-1 customer audits expect it anyway.
Can you integrate with our existing PLM, ERP and MES in Bangalore?
Yes. We expose data over MQTT, OPC UA and REST so integration with SAP, Oracle, Odoo, Tally Prime, Microsoft Dynamics, Ignition MES and homegrown PLM tools is straightforward. For aerospace clients in KIADB we have delivered AS9100-friendly traceability logging directly into the client's existing PLM. The integration scope is itemised separately on the quote so you can choose to do it in-house or via us.
Explore Related Pages
Other entry points for Bangalore customers — our custom automation solutions page, computer vision QC, predictive maintenance, and the about page.
Get a Quote in Bangalore
Free scoping call — WhatsApp, phone, video, or in-person at your Bangalore facility.
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